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200tph Basalt Crushing Plant

Crushed basalt stone, used as aggregate in construction, offers exceptional advantages such as high hardness, high wear resistance, high compressive strength, and good durability. Its excellent particle shape ensures strong adhesion to cement, and its corrosion resistance and stability make it an ideal aggregate for high-performance concrete and major infrastructure projects.

Project Information

Raw material: Basalt

Feed size: <500 mm

Output size: 0-6 mm, 6-19 mm, 19-25 mm, aggregates

Capacity: 200 tons per hour

Recommended equipment: Vibrating feeder, jaw crusher, hydraulic multi-roll cone crusher, vibrating screen, conveyor belts, etc.

Location: Latin America

Main Machinery

Primary Crusher—Jaw Crusher PE

Jaw crushers crush basalt from 600 mm to approximately 150 mm. Generally used as primary crushers, jaw crushers offer a wide feed opening, a high crushing rate, and excellent performance. The machine parts are manufactured from highly wear- and compression-resistant materials, resulting in improved performance, lower maintenance costs during operation, and continuous operation. The basalt stones crushed by the jaw crusher are fed into a multi-cylinder hydraulic cone crusher.

Jaw crushers crush basalt from 600 mm to approximately 150 mm. Generally used as primary crushers, jaw crushers offer a wide feed opening, a high crushing rate, and excellent performance. The machine parts are manufactured from highly wear- and compression-resistant materials, resulting in improved performance, lower maintenance costs during operation, and continuous operation. The basalt stones crushed by the jaw crusher are fed into a multi-cylinder hydraulic cone crusher.

Secondary Crusher: HP Multi-Cylinder Hydraulic Cone Crusher

The HP multi-cylinder hydraulic cone crusher is specially designed for crushing high-hardness stones. If an impact crusher or hammer crusher is used to crush basalt, the machine will experience excessive wear during the crushing process, increasing maintenance and parts replacement costs. The HP multi-cylinder hydraulic cone crusher offers the advantage of multi-cavity crushing, which utilizes the crushing effect between materials to reduce impact and wear on machine parts, as well as maintenance costs.

Classification—S5X Vibrating Screen

The S5X vibrating screen is suitable for various screening tasks, including heavy, medium, and fine screening. It can screen basalt into stones of different sizes, such as 0-6 mm, 6-19 mm, 19-25 mm, etc.

MR Design

After-sales service

Our company has a comprehensive service center in Latin America, with experienced technical engineers available year-round. They can arrive promptly at customer facilities to provide professional installation, commissioning, and operational training services for equipment, thereby improving the quality of after-sales service and customer satisfaction.

Customer Comments

The client had previously used Metso equipment production lines, so their requirements for the machinery were very high, which posed a real challenge for MR. MR engineers traveled to the site and personally guided the client’s team throughout the entire assembly process, ensuring a smooth installation of the entire basalt crushing line. After more than a month of installation work, the production line quickly entered the production testing phase and subsequently began full operation. The end result was a production rate of 240-260 tons per hour, exceeding the client’s expectations. Furthermore, all the equipment performed flawlessly, leaving the client completely satisfied.

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